Laminating machine line
exam.:Solvent-free laminating machine production line;1. Applicable materials: BOPP, PETP, LDPE, LLDPE, OPA, NYLON CAST, PP CAST, PAPER; 2. Equipment composition: the first discharge, coating, the second discharge, compounding, cooling, collection; 3. Functionality : through the above institutions on plastic film and the combination of film coating, composite function; 4. Foundation and grounding : Foundation Made by the user in accordance with the reinforced concrete foundation plan provided by the construction of pre-buried ground wire, grounding resistance ≤ 4Ω.
1.Use of the environment
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2.Main parameters and characteristics
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3.Description of parts
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4.Equipment auxiliary machinery - two-component glue mixer
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5.Main configuration list
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6.Equipment peripheral configuration
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7.Equipment safety protection instructions
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8.Provide technical documents
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9.Declaration and user requirements
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Environmental conditions: equipment installation altitude ≤ 2000m ambient temperature 5 ~ 40 ℃;
Ambient temperature around the control cabinet 10 ~ 40 ℃ air humidity 50-70%;
Installation power :Main power supply: three-phase five-wire AC380V; maximum voltage fluctuation: -10 / +5% Frequency: 50Hz (China); control voltage (from the electrical cabinet): 220 V, 24 V (continuous)
Cooling water : Cooling water pressure: minimum 2.5 MPa, maximum 4.5 MPa Cooling water temperature: 20 ~ 25 ℃ Water filtration: less than 20μ ;
Water hardness (CaCO3): 2.5 ~ 4mg / l Water PH: 7 ~ 8.5
Compressed air: compressed air: oil-free, dry and filtered;
Filter particle size: less than 20μ;
Air pressure: 0.7MPa ± 0.1MPa
Freezing point: 2℃
1.Discharge section
Discharging section includes the first discharging and the second discharging. 1.Rack: Independent single-station structure and rack combination 2.Drive and control: Unwinding axis is driven by servo motor alone, adopting high-precision closed-loop control system with encoder feedback; Unwinding adopts professional EPC control device, with deskewing adjustment integrated with the whole machine; the permissible degree of unevenness of the material rolls is: ±5mm;
2.Gluing section
Independent five-roller coating structure: fixed metering roller, dynamic metering roller, transfer roller, gluing roller and gluing pressure roller; 1. The fixed metering roller and dynamic metering roller are double-walled steel rollers, heated by hot water, with the surface temperature of both rollers automatically controlled; 2. The dynamic metering roller and transfer roller are driven by the same servo motor, with stable and reliable glue transmission; 3. The gluing roller is a double-walled steel roller, driven by an independent servo motor, and adopts a high-precision closed-loop control system with encoder feedback; 4. The two-component glue is supplied by the glue mixer according to the set mixing ratio.
3.Laminating device
1. The composite part adopts swing-arm type three-roller pressing structure with pneumatic clutch pressure; 2. The composite roller and cooling roller are driven separately by the same servo motor, adopting a high-precision closed-loop control system with encoder feedback.
4.Receiving section
1. Frame: independent single-station structure and frame combination; using the receiving pressure roller structure, the pressure at both ends through two precision pressure reducing valve to realize the pressure roller pressure adjustment; 2 drive and control: receiving axis alone servo motor active drive, using a high-precision closed-loop control system with encoder feedback receiving tension set in the human-machine interface, and through the electrical proportional valve to achieve the control of the taper tension; receiving tension taper: 0 to 100%.
5.Other important structures and components
1. Gluing and composite wall plate are made of high-strength, low-stress, high-quality alloy, which provides reliable guarantee for the smooth operation of the whole machine; 2. High-precision metering, gluing and other steel rollers, the surface of which is specially treated, and the precision of the rollers reaches the micron level; 3. All guide rollers are made of aluminum alloy guide rollers with roll diameter φ120mm and anodized surface; 4. All guide rollers are strictly balanced; 5. The surface of the main parts is nickel-plated.
6. Lighting system
LED integrated lamps; water remover at the gas supply point of each unit.
1. 1 set of two-component glue mixer main unit
2. 1 glue heating pipeline
3. 1 plastic static mixing tube
4. 1 set of glue spraying head and protective head device
5. 1 glue filter for the front end of glue gun
6. 2 pieces of glue bucket outlet plugs
1. Glue mixer alarm system: alarm for this mixing ratio, alarm for average mixing ratio, alarm for detecting mixing ratio, alarm for running glue pump, alarm for liquid level of glue drum, alarm for temperature, alarm for pressure, alarm system for system hardware;
2. Glue density detection system: automatic calculation, manual input, production control system, compound start, continuous working time;
3. Glue amount automatic calculation system: real-time calculation of the current amount of glue (g/m2), the average amount of glue (g/m2);
Tension PLC: B&R or AB, 1 set; Tension driver: B&R or AB, complete set with the system.
Human-machine interface:Velcro,1pc;
Discharge motor: servo motor , 2 pcs;
Gluing motor: servo motor , 1 pc;
Transfer motor: servo motor, 1pc;
Laminating motor: servo motor, 1 pc;
Receiving motor: servo motor, 1pc;
Deskewing: 2 domestic; Tension sensor: 2 Mitsubishi;
Main pneumatic components: AIRTAC, several;
Important bearings: NSK, NTN, KOYO, UBC, several;
Randomization and spare parts